Salvage Rebuilds

Mat Armstrong’s Salvage Rebuilds — What Do Repairs Actually Cost?

Mat Armstrong has 5.9 million YouTube subscribers watching him rebuild salvage cars from Copart UK. But what does a salvage rebuild actually cost — and how do the pros figure out their budget before they bid?

5.9M
Mat Armstrong YouTube subs
£500–£40k
Typical rebuild cost range
Cat S/N
Primary purchase categories

Why Salvage Rebuild Channels Are So Popular

The appeal is obvious: buy a heavily discounted salvage car from Copart or BCA, invest in repairs, and end up with a vehicle worth 2–3x what you paid all-in. When it works, it’s brilliant. When it doesn’t — when hidden structural damage turns a £3,000 repair into a £15,000 nightmare — it’s a disaster.

The difference between the successful rebuilders and the cautionary tales? Knowing the repair costs before bidding.

What the Top Salvage YouTubers Actually Spend

Mat Armstrong

5.9M subscribers · UK salvage rebuilds (biggest name in the UK space)
Typical rebuild:
£2,000–£40,000

Primarily Copart UK purchases — Cat S and Cat N vehicles from Ford Focuses through to exotics like Lamborghinis. Armstrong is meticulous about documenting costs. His builds range from quick £3,000 cosmetic jobs to full structural rebuilds costing £20,000+.

Key lesson: Armstrong's success comes from thorough pre-purchase inspection. He typically inspects vehicles in person at Copart before bidding — and knows exactly what parts are needed and roughly what they cost.

WatchJRGo

Multi-million subscribers · Salvage and wreck rebuilds (US)
Typical rebuild:
$1,500–$25,000

IAAI and Copart US purchases. JR specialises in documenting every dollar spent, making his channel a masterclass in rebuild budgeting.

Key lesson: Never overbid. Know your total budget — purchase price + fees + transport + parts + labour — before the auction starts.

Samcrac

Multi-million subscribers · Salvage rebuilds and unique vehicles (US)
Typical rebuild:
$2,000–$30,000

Copart and IAAI specialist. Samcrac is known for tackling challenging rebuilds that others shy away from — often finding vehicles with significant but fixable damage that others have underestimated.

Key lesson: Undervalued Cat S vehicles with manageable structural damage are often the best deals — if you can accurately assess the repair cost first.

Rich Rebuilds

Multi-million subscribers · EV and salvage rebuilds (US)
Typical rebuild:
$3,000–$50,000

Tesla and EV specialist. Rich documents the unique challenges of electric vehicle collision repair — which can be far more expensive than ICE vehicles due to battery and high-voltage system repairs.

Key lesson: EV damage assessments need special attention to battery pack damage. What looks like a cosmetic repair can involve £10,000+ battery work.

Tavarish

Multi-million subscribers · Exotic car salvage rebuilds (US)
Typical rebuild:
$5,000–$100,000+

Lamborghinis, McLarens and exotics bought at Copart. The potential gains are enormous, but so is the risk — hidden structural damage on a supercar can make repairs economically unviable.

Key lesson: On exotic cars, parts costs multiply 5–10x versus mainstream vehicles. AI damage assessment tools like Car Damage Advisor are essential for identifying all affected components before committing.

The Hidden Cost Problem

Every experienced salvage rebuilder talks about hidden damage — the costs that aren’t visible in the auction photos. This is where budgets get blown. Common hidden damage categories that inflate Copart repair costs:

  • Chassis rail damage — Requires specialist welding and structural alignment. Can add £1,000–£5,000 to what appeared to be a front bumper job.
  • Airbag system replacement — Driver, passenger and side airbags plus control modules can cost £800–£3,000 to replace correctly.
  • Suspension and subframe damage — A front-end impact often damages the subframe, control arms and steering rack. Parts + labour: £500–£3,000+.
  • Radiator and cooling system damage — Frontal impact almost always affects the radiator pack. Budget £300–£800 for cooling system work.
  • Electronic module damage — Modern cars have dozens of control modules. Crash damage can corrupt or destroy them — each costing £200–£2,000 to replace and code.

How to Estimate Repair Costs Like the Pros

Mat Armstrong and other serious rebuilders don’t guess. Before bidding, they:

  1. 1Study all available photos from the Copart or BCA listing — every angle, every damage photo
  2. 2Identify every damaged component — visible and likely hidden based on the impact type and severity
  3. 3Price out every part — new OEM, new aftermarket, and second-hand prices from breakers
  4. 4Add labour costs — either their own time or quoted garage rates
  5. 5Add a hidden damage contingency — typically 20–30% on top of the visible damage estimate
  6. 6Set a maximum bid based on: (Target resale price) − (Total repair budget) − (Desired profit margin)

This is exactly the process that Car Damage Advisor automates. Upload the auction photos and get a full part-by-part repair cost breakdown — visible damage AND flagged hidden damage risks — in under 2 minutes. For £1.99, it’s the cheapest tool in any salvage buyer’s arsenal.

UK Salvage Auction Cost Examples

2019 Ford Focus RS — Front-End Collision
Cat SCopart UK
Parts: £3,200 (bumper, bonnet, wings, headlights, radiator pack, front subframe)
Labour: £2,800 (structural repair + alignment + reassembly)
Hidden damage allow.: £1,500 (airbags, cooling, suspension)
Total repair: £7,500
Repaired market value: £22,000
2020 BMW 3 Series — Rear Impact
Cat NBCA
Parts: £2,800 (boot lid, bumper, rear lights, PDC sensors)
Labour: £1,400 (panel fitting, paint)
Hidden damage allow.: £600 (boot mechanism, parking sensors)
Total repair: £4,800
Repaired market value: £28,000
2018 VW Golf GTI — T-Bone Side Impact
Cat SRAW2K
Parts: £4,500 (doors, sill, A/B-pillar, side airbags, window regulators)
Labour: £3,200 (structural welding, door alignment, paint)
Hidden damage allow.: £1,800 (curtain airbags, control modules)
Total repair: £9,500
Repaired market value: £20,000

Do What the Pros Do — Know Your Costs Before You Bid

Upload your Copart, BCA or IAAI listing photos to Car Damage Advisor. Get a full repair cost breakdown in under 2 minutes. From £1.99.

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